KLEENOIL Micron Filtration Systems

 

'Every MS Unit is a simple 'plug and play' system'

Our engineers can offer a permanent install if preferred, or just a feed and return pipe set to drop into tank.

The units can be treated as a dedicated system to a machine, or used as a mobile asset to do routine cleans throughout your factory floor.

All of our oil filtration rigs are built to order and are produced and tested to the highest of standards.

They are available in a variety of designs to suit your requirements - voltages, pump displacement sizes, frames. etc.

Prices are quoted based on your specific requirements and all of our oil filter rigs are supplied with hose assemblies and filter cartridges fitted - ready to use.

 

We normally deliver, commission and train to ensure best performance, and we offer ongoing support to achieve the best out of your system.

 

Once ordered, our oil filtration rigs are usually ready for despatch with 5 to 10 days - depending on the specification.

It is a well known fact that oil cleanliness is critical ; with todays machinery operating under increasingly fine tolerances; the removal of particulate and moisture down to acceptable levels is paramount.

The KLEENOIL System effectively removes water and contaminant from oil and so the risk of fluid degradation is significantly reduced along with inevitable associated down-stream issues or even critical failure.

What you need to know ...

A simple to use ‘filter cart’ achieving 3 microns absolute and removing all water as it is formed.

Simply ‘plug and play’ ;

  • You choose your voltage type;

  • configuration of cart according to your use and tank volumes you intend to clean.

  • We always recommend adding the Micromag filter for visual aid as well as its ability to remove all ferrous material as a prefilter.

Plug in electrics; Ensure your feed and return pipes are placed in suitable positions in tank to optimise efficiency: and start cleaning.

Our engineers offer permanent or quick release connections to tank if required.

When a filter change is due ;

  • Simply unbolt lids, extricate old filters, push in new filter, screw ids back on and run.

  • When the Magfilter is fully loaded, drain oil, unscrew, wipe with tool provided or rag, screw back on and run.

Flow rate is susceptible to contamination levels, temperature, fluid type etc – so a general rule is 250 lph per filter unit on each cart.

With cellulose, depth filtration; the technique of thorough cleansing is slow and continuous.

Remember - if you try to pump viscous oil quickly, you are likely to encounter air bubbles forming inside the machine which damage the pump and oxidize the oil.  Don’t focus on ‘fast’ cleaning, focus on thorough cleaning.

This level of filtration is often termed as ‘end stage’ or polishing.

Volume/weight load of particulate is susceptible to type of contamination, flow rates, fluid type, general conditions etc.

Volume of water contained is aprx. 750ml per filter.

When using a filter cart, the oil is taken from a dirty sump, filtered, and returned to the dirty sump. The cleanliness of the filtered oil is diluted, so to speak, by the dirty oil residing in the tank. To overcome the dilution effect, the tank volume must pass through the filter approximately seven times to achieve the equivalent of single-pass filtration (where the oil is pumped from one container to another through a filter).

For example, if you have a 30-litre tank and a filter cart that pumps at 5 litres per minute you need to run the cart for 42 minutes to equal single-pass filtration (30 litre multiplied by 7, divided by 5 lpm). If you want to achieve two-pass filtration, you must engage the offline filter for 82 minutes or about an hour and a half; but we always advise – the longer the better!

Therefore – a 30000 ltr tank would be best cleaned with a KLEENOIL MS8 for a full period of 5 days (24/7) and based on contamination levels; minimum 1 filter change on day 3 change to achieve indicators.

Use this rule of thumb to manage scheduling activities where portable filtration is rotated from machine to machine within the plant.

 

Also utilise your machine for;

  •  Transferring lubricants to storage containers

  •  Transferring filtered oil to a machine

  •  Cleaning stored lubricants

  •  Achieving new oil cleanliness standards

  •  Reconditioning or decontaminating lubricants currently in use

  •  Draining used oil from equipment

  •  Providing contamination control functions like hose cleaning, power flushing, directional wand flushing and line flushing

 

What you could achieve

 

Before and after 

New oil is invariably around NAS8

 

Required oil condition for most hydraulics is NAS 6

We have achieved NAS 4 as shown

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